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Helping To Grow and Protect Your Business Abroad
September 29, 2013 by Alexander Gordin 1 Comment
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September 29, 2013 by Alexander Gordin Leave a comment
The global economic ecosystem is an intricate machine with thousands of moving parts.Luckily,
we found Countrylicious, an outstanding project by Romanian software engineer Daniel Chirita.
The site has reams of data collected from open sources about our planet’s economy,
and Chirita was kind enough to let us publish some. In the case that the data wasn’t already made into a shaded map,
we took his information mad made one.
Take a look at what makes the global economy tick.
September 25, 2013 by Alexander Gordin 1 Comment
Toto’s toilet plant in Morrow, Ga., uses a combination of manual craftsmanship and robotic labor to help reduce costs and cut production time.
PERRYSVILLE, Ohio—In previous management jobs, Jim Morando watched Chinese imports engulf the U.S. market for vinyl tiles, wood flooring and window blinds.
Now, as president of Mansfield Plumbing Products, a toilet manufacturer here, Mr. Morando says he has decided to “stand and fight.”
After decades of losing out to foreign rivals, U.S. manufacturing of toilets is making a surprising, if modest, comeback—mostly under foreign ownership.
Mansfield Plumbing, owned since 2004 by Organizacion Corona of Colombia, is spending $9 million to expand the capacity of its Perrysville plant by nearly 50%. Another toilet maker, Toto Ltd. 5332.TO -1.61% of Japan, is installing new casting machinery to raise capacity at its Morrow, Ga., plant about 5%.
David Walter Banks for The Wall Street JournalNearly finished toilets move through a Toto factory in Morrow, Ga.
American Standard Brands, bought earlier this year by Lixil Corp.5938.TO -1.13% of Japan, is installing a new kiln and refurbishing other parts of its Nevada, Mo., plant, boosting capacity 5% to 10%.
The toilet turnaround is a microcosm of U.S. manufacturing trends.
“The days of chasing cheap labor around the world are coming to an end,” said William Strang, who heads the operations division for Toto in the Americas. Toto is reducing trans-Pacific shipments and relying more on U.S. and Mexican plants for its sales in North America.
Making toilets requires lots of manual labor—”very much like making pottery,” as one industry executive puts it. That is why most production moved over the past two decades to lower-cost countries, mostly China and Mexico.
The work is demanding, requiring muscles to lift bowls and tanks, as well as a delicate touch to smooth surfaces.
“You need the strength of a football player and the hands of a sculptor,” Manfield’s Mr. Morando said as workers in muscle shirts hoisted newly baked porcelain on a recent afternoon.
Three-quarters of the 10.6 million residential and commercial toilets sold in the U.S. last year were imports, estimates Victor Post, vice president of GMP Research Inc., a research firm based in Mount Pleasant, S.C.
There are just seven toilet plants in the U.S. today, down from 48 in the late 1970s, Mr. Morando said.
Much of that capacity may never return, but industry executives now see U.S. production as a viable alternative. Even if they don’t build new plants in the U.S., they are more inclined to add capacity in nearby Mexico rather than in China so they can reduce shipping times. In addition, ocean-shipping costs and Chinese wages have risen, making production there less attractive.
The biggest U.S. toilet suppliers are Kohler Co., with an estimated 24% of the U.S. market, followed by American Standard, 18%; Toto, 9%, and Mansfield, 8%, according to GMP.
Kohler has kept three U.S. toilet plants—in Kohler, Wis.; Brownsville, Texas, and Spartanburg, S.C.—and runs a large plant in Monterrey, Mexico. Many smaller U.S. suppliers moved all their production outside the U.S.
When he arrived at Mansfield in early 2006, Mr. Morando said, the factory in Perrysville was “on the ropes,” with production costs about 20% above Chinese imports.
But Mr. Morando wanted to keep production in the U.S. That would allow the company to differentiate itself by stressing its ability to get products to customers faster, respond quickly to changes in consumer preferences, and offer a “Made in U.S.A” label, which Mr. Morando believes is increasingly appealing.
To cut costs, Mansfield automated administrative processes such as order-taking and reduced inventories, among other things. Workers, represented by the International Brotherhood of Teamsters, accepted a wage freeze that lasted until 2012 and shouldered a larger share of health-care costs.
“We’ve worked together to get them through a rough time,” said Mike Markham, secretary-treasurer of the Teamsters local that represents workers.
Mansfield employs about 480 people in Perrysville, up from 370 four years ago, and expects to raise that head count to about 550 within six months, Mr. Morando said.
In Georgia, Toto has increased automation. New Motoman robots, from Japan’sYaskawa Electric Corp., 6506.TO -2.18% spray glaze on the toilets, a job done by people in many factories. Those new robots are about twice as fast as the previous ones used by Toto.
Still, much of the work needs to be done by hand, partly because the clay used to make toilets is fragile during the production process and could easily be damaged by machinery. People don’t need to be reprogrammed every time a style changes slightly.
Clay arrives at the plant as powder. Giant blades stir the powder with water into a gray soup, pumped via pipes and hoses into molds. After the clay bowls emerge from the molds, workers use sponges to smooth the surfaces.
“The human hand is much more sensitive and capable” than a robot for such tasks, Toto’s Mr. Strang said.
The workers bond the rim of the toilet to the bowl by hand. A custom-made machine gingerly grasps the clay bowl and turns it upside down so workers can inspect the underside.
Then a conveyor belt moves the toilets into a drying room, where they sweat out excess liquid. After drying, the robots spray on glaze, a liquid that provides the hard, shiny surface.
Then the toilets spend roughly 18 hours baking in a kiln at a temperature of 1,800 degrees Fahrenheit. Next come final assembly and testing.
Annie Shannon whacks each newly baked toilet with a wooden mallet. “It should sound like a bell,” said Ms. Shannon, who has worked in the plant for 15 years. If the sound is flat, there might be a hairline crack in the porcelain.
One of her colleagues puts sponges in the new toilets and flushes. Mr. Strang explained: “We want to make sure if we put four sponges in, four come out.”
Write to James R. Hagerty at bob.hagerty@wsj.com
Filed under Expand your business abroad Tagged with Alexander Gordin, American Standard, China Manufacturing, Fluent In Foreign, Kohler, The Wall Street Journal, TOTO, U.S. Manufacturing
September 22, 2013 by Alexander Gordin Leave a comment
What a difference a few years can make.
For decades U.S. tax authorities did little to enforce laws on offshore accounts. Some people felt free to hide assets abroad in a web of secret accounts, and many U.S. citizens living abroad didn’t bother to file returns with Uncle Sam as long as they paid local taxes.
All that changed in 2009, when U.S. officials began an intense campaign against undeclared accounts after UBS AG UBSN.VX -0.82% admitted that it helped U.S. taxpayers hide money abroad. The Swiss bank paid $780 million and turned over more than 4,000 names to avoid criminal charges.
Now, international tax lawyers like Henry Christensen are telling clients with offshore accounts that “tax havens where people can hide money are a thing of the past.” Mr. Christensen, of McDermott, Will & Emery in New York, represents many wealthy multinational families. “Forget about confidentiality,” he says he and his peers are telling clients. “Transparency is here to stay.”
The crackdown has brought momentous changes. Among other things, the once-impenetrable veil of Swiss bank secrecy is in tatters, following an agreement in late August between the U.S. and Switzerland that will cause dozens of Swiss banks to pay penalties and name names to atone for past misdeeds. READ MORE
Filed under Expand your business abroad Tagged with Alexander Gordin, FATCA, Fluent In Foreign, global commerce, international business, tax evasion, The Wall Street Journal
September 16, 2013 by Alexander Gordin 2 Comments
Webb is among 80 employees poised to lose their jobs in Strongsville, Ohio, outside Cleveland, near where General Electric Co. (GE) will shut a lighting factory in favor of production in Hungary. Delphi Automotive Plc (DLPH) is sending parts assembly to Mexico from Flint, Michigan, and Eaton Corp. (ETN) will make extra-large hydraulic cylinders in the Netherlands, not Alabama.
“Manufacturing is clearly on the downswing,” said Webb, 49, who was told in April that the Strongsville Service Center would close. “Everybody I know is jumping to the service industry or taking some other kind of job.”
The U.S. industrial comeback, an idea embraced by President Barack Obama and some economists as 12 years of factory-job losses gave way to three annual gains, is now sputtering. Even with nonfarm payrolls up 1.1 percent in 2013 to 136.1 million, manufacturing has stagnated at less than 12 million. Factories added more than 500,000 positions after falling in February 2010 to the lowest since 1941.
That left the factory workforce through August about 13 percent smaller than the 13.7 million when the U.S. fell into recession in December 2007. In 2000, the tally was 17 million.
“I know all of us are concerned about manufacturing, but it’s not going to come home to the degree that it used to be,” Federal Reserve Bank of Dallas President Richard Fisher said at a Sept. 5 event in Dallas.
Higher taxes and employee benefits boost U.S. manufacturing costs to 9 percent more than the average of the country’s nine-largest trading partners, according to a Sept. 3 report by a team of JPMorgan Chase & Co. analysts.
For GE, higher U.S. expenses mean sending assembly of high-intensity discharge lamps to Budapest from a factory with 160 workers in Ravenna, Ohio.
“This particular product that was at Ravenna was made more cost competitively in Hungary,” said Christopher Augustine, a spokesman for Fairfield, Connecticut-based GE.
Hungary is GE’s global production center for that product line, just as fluorescent-lamp output is centered elsewhere in Ohio, in Bucyrus, Augustine said. Many of those lights go to U.S. customers, he said.
Honeywell has cut its U.S. workforce by 5,000 positions to 52,000 since 2007 while adding 15,000 employees abroad, for a total of 80,000 outside the country.
Strongsville is one of two avionics repair shops closing in the U.S., along with one in Irving, Texas, said Steve Brecken, a Honeywell spokesman. U.S. operations are being consolidated in Renton, Washington, and Wichita, Kansas, and part of the work is being transferred to a U.S.-based contractor, he said. Morris Township, New Jersey-based Honeywell is expanding outside the U.S. at shops in Singapore and Shanghai to meet rising demand there, Brecken said.
“The world has opened up and it’s providing more choices for manufacturers that are global companies and supply a global customer base,” said Stephen Stanley, chief economist for Pierpont Securities LLC in Stamford, Connecticut. “We’re going to continue to see a globalization of manufacturing.”
Obama’s efforts to nurture a manufacturing comeback include the National Export Initiative he announced in March 2010, a month after factory payrolls slid to 11.5 million. The goal was to double U.S. exports and create 2 million jobs, with programs such as financing for small- and medium-sized businesses to boost sales overseas.
In February, he laid out a four-point plan to revitalize manufacturing in his State of the Unionaddress, including cutting the tax rate on manufacturers to 25 percent from a top federal corporate rate of 35 percent. Seven months later, tax changes remain stalled in a gridlocked Congress.
The National Association of Manufacturers, often at odds with Obama over policy issues, agrees with him on the prospect of a factory rebirth.
With cheap natural gas from U.S. shale deposits and increased automation reducing labor’s share of manufacturing costs, U.S. factories can compete with those in low-wage countries, said Chad Moutray, the Washington-based group’s chief economist.
“People want to locate and invest here because they want to sell to us,” Moutray said. “Multinationals may be investing overseas, but they’re also investing here.”
One discouraging sign that manufacturing employment is recovering: the 13 percent gap between factory payrolls now and before the recession occurred amid a rebound in output, said Tim Quinlan, a Wells Fargo & Co. economist in Charlotte, North Carolina. Industrial productiontrails a 2007 pre-recession high by only 1.9 percentage points.
“Whereas I do see manufacturing underpinning overall U.S. economic growth, I don’t see hiring in the factory sector underpinning growth in jobs,” Quinlan said. “It will be a long, long time before we get back to pre-recession highs for employment in the factory sector.”
With manufacturing employment up only 0.1 percent through August, job growth is just about keeping pace with losses such as the pending shutdown in November of Delphi’s Flint factory, with 300 employees.
The work is being moved to Mexico, according to a Trade Adjustment Assistance petition filed with the U.S. Labor Department. Tom Wickham, a spokesman for General Motors Co. (GM), which supplied unionized hourly workers for the plant supervised by Troy, Michigan-based Delphi, confirmed the closing.
Eaton said in a petition that it shuttered its hydraulic-cylinder plant in Decatur, Alabama, in July. Scott Schroeder, a spokesman for Dublin, Ireland-based Eaton, said consolidating production boosts efficiency. In Tempe, Arizona, contract electronics manufacturer Jabil Circuit Inc. (JBL)will eliminate about 500 positions with a factory closing.
“We are in the process of moving several assemblies to other Jabil facilities in Mexico and Asia in order to reduce labor costs and meet our customers’ pricing expectations,” the St. Petersburg, Florida-based company said in a Trade Adjustment Assistance petition. Beth Walters, a Jabil spokeswoman, said by e-mail that the plant will close within a year.
Webb, who said he helped train Honeywell employees from abroad who now perform work once done in the U.S., can relate to displaced workers at other U.S. manufacturers. If he can’t find a job near Strongsville with equal pay, he may pursue a long-held desire to become a high school teacher.
In the meantime, he goes to work each day amid the strain of a months-long wind-down before what may be the end of his career in avionics repair.
“It’s like dying a death of a thousand cuts here,” Webb said, “because it’s going so slowly.”
To contact the reporter on this story: Thomas Black in Dallas at tblack@bloomberg.net
September 8, 2013 by Alexander Gordin Leave a comment
President Xi Jinping of China, evoking the camel caravans of the old Silk Road that traversed the ancient plains of Kazakhstan on their way from China to Europe, said Saturday that he wanted to create a contemporary version that would bind together China and its Central Asian neighbors.
Fresh from the Group of 20summit meeting in St. Petersburg, Russia, Mr. Xi referred to Kazakhstan as an increasingly important energy supplier for China and an anchor for its new “marching westwards” policy, which looks to quickly strengthen economic and strategic relations with Central Asia.
China remains dependent on the Middle East to feed its huge oil needs, but wants to diversify, experts say, so that more oil and gas providers are closer to home. Energy from Central Asia comes via land-based pipelines that are considered safer than the more vulnerable sea routes from the Middle East.
Mr. Xi is…
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September 7, 2013 by Alexander Gordin 2 Comments
By Mariya Gordeyeva, Reuters
ASTANA
(Reuters) – Chinese President Xi Jinping struck a deal with Kazakhstan on Saturday that will give China a stake in the its giant Kashagan oil project, a highlight of his tour of Central Asia securing hydrocarbons for the world’s largest energy consumer.
The $5 billion deal further increases China’s rising clout in post-Soviet Central Asia, once Russia’s imperial backyard, and blocks an attempt by global rival India to get a stake in the oilfield, the world’s largest oil discovery in five decades.
“The two countries have agreed on China’s shareholding in the development of the Kashagan deposit,” Xi told a news briefing after talks with Kazakh President Nursultan Nazarbayev. “The two governments hail and support this agreement.”
Oil and gas deals, including on building an oil refinery in Kazakhstan, are among 22 agreements reached during Xi’s visit and worth some $30 billion, Nazarbayev said.
Kazakhstan will sell 8.33 percent of the Kashagan offshore oilfield to China for about $5 billion in a deal to be signed later on Saturday, Kazakh government sources told Reuters.
Filed under Expand your business abroad Tagged with Alexander Gordin, China, Conoco, FI3 indices, foreign direct investment, India, international expansion, Kashagan, Kazakhstan
September 7, 2013 by Alexander Gordin Leave a comment
September 3, 2013 by Alexander Gordin Leave a comment
“I don’t care about Skype!” millionaire Jaan Tallinn tells me, taking off his blue sunglasses and finding a seat at a cozy open-air restaurant in the old town of Tallinn, Estonia. “The technology is 10 years old—that’s an eternity when it comes to the Internet Age. Besides, I have more important things going on now.”
Tallinn has five children, and he calls Skype his sixth. So why does he no longer care about his creation?
On August 29, 2003, Skype went live for the first time. By 2012, according to Telegeography, Skype accounted for a whopping 167 billion minutes of cross-border voice and video calling in a year—which itself was a stunning 44 percent growth over 2011. That increase in minutes was “more than twice that achieved by all international carriers in the world, combined.” That is to say, Skype today poses a serious threat to the largest telcos on the planet. It also made Jaan Tallinn and other early Skypers rich.
But something changed along the way. Skype is no longer the upstart that refused to put signs on its offices, that dodged international lawyers, and that kept a kiddie pool in the boardroom. This is the real story of how a global brand truly began, told in more detail than ever before by those who launched it.
In 2000, as dot-com fever swept America, an entertainment and news portal called Everyday.com brought together a sextet of European revolutionaries.
It began with two people from the Swedish telecom Tele2—a Swede named Niklas Zennström and a Dane named Janus Friis. Zennström was Tele2 employee no. 23; Friis worked his way up in customer service for a Danish operator.
The Swedish owner of Tele2, Jan Stenbeck, was determined to launch the Everyday portal and launch it quickly. As the Swedes were having trouble, Stefan Öberg, the Marketing Director in Tele2’s Estonian office, proposed finding some Estonians for the job. In May 1999, Tele2 published an ad in a daily newspaper calling for competent programmers and offering the hefty sum of 5,000 Estonian kroons (about $330) a day—more than an average Estonian earned in a month at the time.
The work went to Jaan Tallinn, Ahti Heinla, and Priit Kasesalu—Estonian schoolmates and tech fans. They had been into Fidonet, a computer network which preceded the Internet, since the Soviet era. They started a small company, Bluemoon, which made computer games such as Kosmonaut. (In 1989, Kosmonaut became the first Estonian game to be sold abroad.) The game earned its creators $5,000 dollars, which at the time was a large sum for any Estonian. But by the turn of the century, the three friends were down to their last penny and Bluemoon was facing bankruptcy.
Short of money, they applied for and got the Tele2 job. The PHP programming language needed for the work was new to them, but the team learned it in a weekend and completed their test assignment much faster than Tele2 requested.
The last of the Skype sextet, Toivo Annus, was hired in Tallinn to manage the development of Everyday.com. The site would soon be complete, with Zennström and Friis working in Luxembourg and Amsterdam, and Annus and the Bluemoon trio working from Tallinn.
Tele2 was thrilled with the Estonians, but the Everyday.com portal failed commercially. Zennström and Friis left Tele2 and lived in Amsterdam for a while. The homeless Friis stayed in Zennström’s guest room, and they turned the kitchen into a temporary office.
Together, Zennström and Friis pored over new business ideas. As the US was fascinated at the time with the scandal surrounding Napster, Zennström and Friis planned something similar. But where Napster infuriated the music and movie industries, Zennström and Friis hoped to cooperate with them. They didn’t have the slightest doubt about where their new product should be created—in Tallinn, obviously. Kazaa was born. READ MORE
Filed under Expand your business abroad Tagged with Alexander Gordin, eBay, emerging markets, Estonia, international business, international expansion, Microsoft, skype, Tallin
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